The Mission:

I am building an airplane. I really can't tell you how weird it sounds to me to hear those words in my head as I type. I am keeping this blog as an adjunct to my written log, which is required to comply with FAA requirements for Experimental Aircraft construction. My son Doug is my partner in this project. There are two goals: to build the best, safest, and yes, COOLEST, airplane we can, and to allow Doug to acquire some truly awesome experiences, not to mention building skills. Thanks for viewing.



How to use this blog

The most current post is displayed on this opening page. To access the older posts, click on the "Blog Archive" on the right hand side. The drop down menu is arranged by the month and lists the posts, by title and by date posted, in reverse chronological order.

I will arrange the hypertext links to other websites I find interesting better some day, but they are at the bottom.

If you navigate to my first post, there is a link to my luthiery pages. I miss working with wood. Aluminum is nice, but it's boring. Give me a highly figured maple any day!

Friday, December 30, 2011

Panel fitting

I have not remembered to bring my camera in many work sessions, so here is the blanket apology for the poor quality of the photos done with a cell phone camera (it's an early gen iphone).

In any event, we got the panel fit and started to finalize the brackets.  The radio stack was deep enough that we had to make a significant sized cut in the sub-panel, and reinforced in this area with angle aluminum.  We made some brackets to hold some of the torque from the depth of the mount as well, and that brought up the subject of how one gains access to these to unscrew in order to remove the panel, if need be later.  I am currently familiarizing myself with the wiring to attach the engine sensor harness to various components: tach, oil pressure, manifold pressure, oil temp CHT, EGT, etc.  The plug and play panel from Aerotronics simplifies this of course, but there are still a lot of wire runs to each component.


View of panel from left side

overhead view, also taken from left side

While I was up on the step ladder, I took this shot of the engine, showing the harnesses penetrating the firewall:


Lots of wire to hook up
 Mike (the M in N1991M) came over to the hangar and set up shop to study.  He is home from St. Andrews for a bit, so he's teaching himself programming in Objective C.  He is also working on a TV project at the University of Oregon at the moment.  Hopefully showing off his James Franco looks!

Monday, December 5, 2011

Fitting the front cowling

Doug insisted that I take the plane off the cradle we had built to assemble the fuselage on.  He wanted to get a sense of how it looked on it's own three wheels.  Then, of course, he had to sit in it.

Our interior arrived from Classic Aero.  I can't say strongly enough how beautiful the seats, carpet and Sportsman2 side panels look.  I am very motivated to get thie wiring done so I can install them.  This aircraft is starting to look REALLY good.

Could that be the "RV grin" that I've heard so much about?

I had heard that the cowling was quite a rodeo to get everything lined up and to get the top and bottom cowling trimmed.  It seems to be going pretty well, so far, although there is going to be need for a little micro on the inlet apertures and around the transition immediately behind the spinner.

On three wheels

This area will need some filler

Piano hinges sides and aft

Interior shot of Skybolt camlocks on firewall top and bottom

Another view of piano hinges between top and bottom cowling

Extra holes drilled for epoxy to grip once attached

Yet another view of side hinge